Setup and Operation of the SHERLINE Lathe and Mill

The .html instruction files listed in the Table of Contents below are based on the Fourth Edition published in 1997. The latest version is the Sixth Edition, which was published in April, 2007. Below is a link to a .pdf version of the Sixth Edition instruction book. It is 48 pages (1.68 Mb) and can be saved to your hard drive and opened with Acrobat Reader. This is the same manual that comes with all Sherline machines and now includes instructions on using and setting up mills including the Model 2000 mill as well as exploded views of both the manual and CNC mills and lathes. (Note that because it was converted directly from the InDesign file used to print the actual manual, the pages are laid out in two-page spreads, which puts the front cover next to the back cover as the last two pages. Other than that page order difference, it is identical to the printed manual.)

CLICK HERE to download the 48-page Assembly and Instruction Guide, Sixth Edition (2007).

CLICK HERE to download the 48-page Assembly and Instruction Guide, Fifth Edition (2003).

Setup and use of the tools is divided into three sections to help you find the information you need easier and also to keep files smaller so they load faster. This information will be most useful to those who have purchased a Lathe or Mill and are setting up to use it for the first. It duplicates the book you receive with your new machine. For those who have purchased a used machine which came without instructions or those who are contemplating the purchase of a Sherlien tool, this information will give you a good idea of how they are actually used.

To keep file sizes smaller, the Instruction Guide is divided into five sections. Click on any one of the titles below to go to that section. Use your browser's "back" arrow to return to this page. The "Setup and Operation" section applies to both the lathe and mill and should be read first.

• SETUP AND OPERATION
  This section offers a brief introduction to machining, some basic precautions and a list of Safety Rules for Power Tools. It covers assembling the basic components of the machines which were disassembled for shipping. It also covers mounting machines to a base, operation of the motor and speed control and a section on adjustments to preload, gibs, backlash and headstock and tailstock alignment. General lubrication tips are provided as well as a discussion of general machining terms and suggested cutting speeds. Parts ordering instructions plus Sherline's Warranty and Service Policy conclude this section.
• LATHE OPERATING INSTRUCTIONS
  This section covers basic lathe turning techniques, tool shapes and use of the most common accessories for the SHERLINE lathe. To go directly to an exploded view parts diagram of the lathe, click here.
• MILL OPERATING INSTRUCTIONS, Model 5000 and 5400 mills
  Covered here is use of the Milling Machine plus use of standard tools and accessories for milling. A speed adjustment chart for various cutters and metals is also included. To go directly to an exploded view parts diagram of the milling machine, click here.
• MILL OPERATION INSTRUCTIONS, Model 2000 8-direction mill
  Covered here is use of the 8-direction mill. The general operating instructions above for the standard mill should be consulted for all general milling questions. These instructions cover the special setup and alignment procedures that relate only to the 8-direction capabilities of the Model 2000 mill. To go directly to the exploded view an parts diagram of the Model 2000 milling machine, click here.
• USA to EUROPEAN POWER CORD CONVERSION INSTRUCTIONS
  Since Sherline's electronic speed control reads the incoming current and automatically adjusts for any power supply, world wide, all you have to do is wire up the proper power cord to use your machine anywhere in the world. This page shows the wire colors and most popular plugs in use around the world, should you ever have to rewire your cord.

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